WEBVTT

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Hello friends, Joe here from HackerBoxes.

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Today we're going to learn how to solder.

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And we're going to learn to solder using this cool little kit, which we call a badge buddy.

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It has some blinking LEDs and a battery and a switch.

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So not many components, it's pretty easy to make.

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It's a nice first start if you haven't soldered before.

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So first let's talk about what is soldering.

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So soldering is just melting solder, which is an alloy, a metal alloy, that has a very low melting point.

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So we melt the solder using a soldering iron, a tool like this, and we melt it between things that we want to connect together, usually connecting them electrically, although we will discuss that there's more to it than that.

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We see things that are soldered all the time and we have the entire world around us is full of electronic gizmos that have components soldered onto circuit boards.

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So it's a big part of our lives whether we stop and think about it or not.

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Being able to solder is a really nice skill to have because you can repair things, modify things, connect wires to things to read data in and out of them.

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It's a really excellent hacker skill, a nice DIY skill.

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Once you get into it, you'll find that it comes in handy a lot and it's one of these skills that you can kind of apply to a lot of different things.

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Alright, I thought I would start by just saying, you know, kind of big picture, there's kind of two things that we want to kind of keep in mind that are really important.

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The first one is pretty obvious and it's almost sort of a joke.

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You've probably seen these pictures online.

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This is a soldering iron.

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It's off, obviously.

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If it smells like chicken, you're holding it wrong, okay?

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Always hold the rubber handle.

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So that's the first big picture item.

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The next big picture item is to realize that you always need more solder.

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And I don't mean by that that you need to go out and always buy some more solder because you need to have lots of solder.

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But when you're working, soldering, working on some work that needs to be soldered, you'll find initially that generally you need more solder than you think you need.

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And when something isn't working right, you need to add more solder to it.

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And sometimes that's counterintuitive, especially when we're trying to unsolder something.

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Adding more solder is a vital part of unsoldering.

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So just keep those two things in mind.

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You know, the first one's obvious.

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The second one can be a little counterintuitive.

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Smells like chicken, you're doing it wrong.

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Number two, you probably always need more solder.

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Just don't be afraid to add more solder.

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So solder serves three purposes.

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And I think this is one of these important things because there's some subtle importance to these three different things.

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And they're different and contained in the fact that these three things that solder does are separate jobs of the solder.

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Contained in that are some of the common problems that people have as they're getting into soldering.

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So the first one is almost obvious.

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It's that soldering mechanically connects two things.

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So it's almost like glue.

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You're almost using it like a hot glue.

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You melt it between two things and it connects them.

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You know, but is that enough?

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Certainly not.

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Because really often the main point of the solder, aside just holding two things together, is you have to have a good electrical connection.

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Something that current will flow through.

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Not something that will easily break apart and not something that actually has small gaps in it.

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So if you go at it thinking I just need to get these two things stuck together like glue and you don't think about needing to have that really nice electrical bond, you might be missing something.

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And the third thing, which is this is the part that's a little subtle that often people miss in the very beginning.

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And usually this is one of these things where when you get this, usually your soldering game goes up to the next level.

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And that's that one of the jobs of the solder is actually a thermal conduction.

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And what I mean by that is because there's two different ways that that's true.

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But the one that's really important is that it is the solder that allows heat to flow from the soldering iron onto the work.

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Okay, so if you don't have solder in the play before you even start soldering, in other words, if your tip isn't tinned, if you don't have the work, the pieces of work, meaning the wire and the pad or whatever it is you're trying to solder together, you don't have solder in play,

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there won't be a thermal conduit for heat to go from the tip of the soldering iron into the work, which is really what you want to do as we'll discuss.

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So just remember that part of the job of the solder is to actually be a thermal conductor.

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Okay, so it's a mechanical bond, it's an electrical conductor, but it's also a thermal conductor.

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And the second way in which it's a thermal conductor is in some instances where you have components that get warm while they're operating.

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So maybe let's say a linear regulator or something.

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It being bonded with solder onto a PCB or some other substrate can allow the thermal energy to flow out of it to keep it cool so it doesn't overheat.

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So that's kind of a secondary way.

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But what I'm really talking about when I say this subtle thing about thermal conduction is while you're soldering, you need the solder to help do the soldering.

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It isn't just a glue, it's actually a conduit of the making of the connection.

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So try to keep that in mind.

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So let's talk about some of the tools and supplies that we use when we're soldering.

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The first obvious one is a soldering iron.

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The really cool thing about soldering irons is in the last 15 years or so, the price profile of soldering irons has changed quite a lot.

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Now for what would have been unheard of 20-30 years ago, you can get for a price that would have been unheard of, meaning even as little as like $20, $30, $40, you can get a very nice soldering iron.

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I know the soldering irons that I came up wishing that I could have had but I only had access to in a lab because they were $250.

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Now we get soldering irons all the time that are in the $20 range that are of similar quality.

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Controllable temperature and very nice tips that stay very clean for a very long time.

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So that's a nice thing is soldering irons are readily available now and they're not super expensive.

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I mean you can still spend a lot of money on a really nice soldering iron but generally what you really want is just one that has a nice quality tip that's replaceable.

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Although you'll find you might not actually need to replace it very much if it's a nice tip.

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And you need to be able to adjust the temperature because there are times when you want a little more heat on the tip or a little less heat.

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You also just don't want it to just always be some preset random amount.

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So, you know, really inexpensive soldering irons don't have a temperature adjustment.

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All right, another tool or part of a tool you'll need is you'll need to always be able to clean the tip of your soldering iron.

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You basically have to keep it clean all the time.

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If you're thinking always clean the tip or constantly clean the tip, you'll end up cleaning it a lot which is what you really need.

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You need to clean that tip very, very frequently while you're using it.

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It's not just something you do at the very end while you're putting it away.

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So most soldering iron stands come with a little sponge, SpongeBob, SpongeBob Square Sponge like this that's just at the bottom of the stand.

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Just get that wet.

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Some people keep a little bottle, like a little drinking water bottle next to their soldering station so they can always just keep that thing wet without having to run off to get it into the sink.

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That's fine for when you're starting out.

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You know, just rub it on that sponge.

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Rub the tip of your iron on that sponge frequently, like almost every time you put the soldering iron down or pick it up.

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Just constantly be cleaning it.

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And then as you get a little more into soldering, kind of like a style point tool, you might get one of these little kind of shaved metal tip cleaners.

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These are pretty nice.

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You just kind of stab the soldering iron into it.

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Scrape, scrape, scrape.

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And it scrapes the tip of the soldering iron.

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You can just do that frequently while you're using it.

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Every time you go to set the soldering iron down or pick it up, just kind of stab it in there a couple times.

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So the nice thing about the metal, the kind of... it's almost like a little Brillo pad.

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It's like a... I think they're usually made of brass.

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And it's like metal wool.

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I think people call it metal wool or steel wool.

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It's not technically steel wool.

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But these type of cleaners, the really nice thing about them is because they're not wet, they don't conduct as much heat away.

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So that's really good.

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Yeah, so those are probably the main tools you need.

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It's also nice to have some flush cutters like, you know, these little guys, which are really very tiny.

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And one side of them is flat so you can cut wires off flush to a circuit board.

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At some point, you will want to be able to remove the residue that's left on a circuit board after you solder it.

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You know, this is called cleaning the flux.

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So you'll want a flux cleaner or a lot of people just use rubbing alcohol, isopropanol, and a little very stiff brush, an acid brush, to just clean the back of the board.

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In the beginning, you don't really need to worry about that too much.

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You can just clean it with a tissue or just, you know, don't worry about it too much for a board like the one we're going to do today.

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But when you start making circuit boards you want to be able to keep for a while, you want to be able to take that residue off.

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And we'll discuss why you want to do that.

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So you'll want whatever solvent you're going to use for that.

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Like I said, isopropanol is usually fine.

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And maybe a little brush or something.

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And at some point you're going to want to have a flux that you can deliver to the board.

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So flux is the thing that cleans the work.

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It cleans the surface that you're going to be soldering on.

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It also breaks the surface tension of the solder when it's liquid so that it can flow a little easier.

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So it's a cleaner and a flowing agent.

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And flux is just kind of important.

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I've heard some people refer to flux as grease.

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So if you've heard people say that, that's what they mean.

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But it's not grease.

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It comes in a liquid or gel or it comes in little pen dispensers that look like a fat magic marker.

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A lot of people these days really like the gel.

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It's become readily available.

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I usually use the liquid just because that's what I've always used.

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And I get a little dispenser bottle.

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Let's see if I have one of these.

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A little dispenser bottle.

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These are extremely inexpensive so you can have a few of them loaded up.

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And you can see the flux that I have in there is a liquid.

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So you're going to want some flux.

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Like I said, there's a bunch of different kinds of flux.

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The most basic kind of flux is rosin.

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I don't know if it says it on here.

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It says flux on there.

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I don't know if you can see it.

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It's very tiny.

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But for the most part, all the solders you're going to use, we'll discuss solder again in a second, they're rosin core, meaning they have rosin flux inside the solder.

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So when you're using the solder, it's kind of auto-fluxing.

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It's self-fluxing.

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So you don't need to apply flux from a pen or a bottle.

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But as you get a little more advanced in soldering, you're going to want to have flux.

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But for the very beginning, using the flux that's inside the solder is totally acceptable.

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You'll be able to get away with doing a lot of work just using the flux that's inside the solder.

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But I'll speak more to that in a minute.

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There are some things you have to keep in mind when you're using the flux in the solder.

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So that flux is what leaves a residue on the board sometimes when you're done soldering.

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And you might want to clean that off because the way the flux cleans the surfaces, it's usually an acid.

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It's not a super strong acid, but it's acidic.

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And if you leave it on there, it's great when you're trying to solder because it'll clean the oxidation and dirt and oils off of the work so that your solder will flow.

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But if you leave it sitting on there for a long time, it might eat into the board a little bit or pit the surface.

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And you know, plus it just usually looks a little yucky.

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So it's kind of nice to clean it off.

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But for your first few projects, and certainly for soldering this first batch, buddy, don't worry about that.

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But just know what flux is.

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At the point where you want to start cleaning flux or using a separately applied flux other than just the flux core in the solder, it'll come to your mind that, oh, I want this other thing.

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And just worry about it then.

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You don't need to worry about that for right now.

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But yeah, as far as the solder goes, there's a lot of different options when it comes to solder.

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The basic options are tin-lead alloy.

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A lot of people call it 60-40, although there's slight variations.

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They're not always exactly 60-40, 60%.

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I think it's 60% lead, 40% tin, or it might be the other way around.

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I'm not sure.

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But let's see, it might tell us on here.

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60% tin, 40% lead.

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That's the basic solder.

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Like I said, it has a flux core in it.

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And this one right here, you can see it's fairly thin.

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This is a 0.6 millimeter solder.

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I usually get 0.6 or 0.8 millimeter.

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I've used one millimeter before too.

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That's fine as well.

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But you generally want something that's fairly thin.

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If it's too thin, when you're soldering something larger like a connector or something or something that has like a big heat pad or something, you'll find that you need to use a long length of it.

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That's not a big deal.

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Just use a little more.

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Some people like to have a thicker one for doing stuff like that and then the thinner one for doing smaller work.

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That's not nothing you really need to worry about right now.

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One thing I do want to comment on is a lot of people get caught up in the lead-free solder.

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And of course, we'll talk about safety in a little bit.

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Lead is a potentially toxic substance.

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So if you're concerned about it, you can use lead-free solder.

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I don't.

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Most people that are really into soldering really hate lead-free solder.

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It has a much higher melting point.

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It's very annoying to work with.

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It's really hard to rework.

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It's just not the best thing in the world.

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And if you're pretty careful, you know, you shouldn't be sticking soldered wires or circuit boards in your mouth anyway or letting children play with them.

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So , you know, you don't get lead inside of you by simply by touching it.

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You have to touch it and lick your hands.

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Or you have to, you know, chew on the thing that has the lead on it.

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Lead doesn't just float up in the air.

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So, you know, of course, you know, if you're working somewhere and they have safety policies on this, you know, read your safety data sheets and all that.

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That's not my expertise.

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But, you know, I can just tell you that most people that are soldering experts, you know, they prefer to use the standard 60-40 leaded solder.

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It's just much, much easier to work with.

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And lead has a very low melting point.

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So anyway, those are the kind of solder things you need.

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Speaking of melting point, if your soldering iron has an adjustable temperature on it, a common question is, well, what do I set that at?

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So I usually set mine right at about 350 degrees.

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That's Celsius.

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Maybe a little higher than that sometimes.

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And that works out to about 660 Fahrenheit if you have an older rig that has a Fahrenheit rating on it.

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So yeah, just kind of keep in mind like 350, 360, something like that.

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And you can go a little lower if you're working on something really fine and you're worried about heating it up too much.

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Or a little higher if you're soldering like some big screw lugs or something that needs a lot more heat delivered.

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You know, if you kind of sense that your tip is getting cool too quickly, you might want to turn the temperature up a few degrees.

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So yeah, remember that 350C or 660F will kind of keep you in the right range for melting the lead tin alloy solder.

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If you decide to use lead-free solder, you're going to need to go up a little bit.

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And you can find the specifications for whatever solder you're using.

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It'll have a melting point, but the tip temperature needs to be much higher than that melting point.

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So it'll usually have a melting point than a specified tip temperature.

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All right, so temperature... soldering irons are really hot.

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So we joked before about the chicken thing.

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I'm going to mention it a few times because you just want to be careful not to burn yourself.

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There's a few safety points to keep in mind here.

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That's probably the one that we almost don't need to mention.

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I mean, we're melting metal.

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Of course, it's hot.

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Don't stick your fingers in it.

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Don't clean it on your tongue.

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All those things, right?

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So just remember it's hot, okay?

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The next safety point... we're going to have four safety points.

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The first one is heat.

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Don't burn yourself, all right?

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Don't burn yourself.

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Don't burn your desk.

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Don't start a fire.

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Just remember it's hot.

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Heat.

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The first one is heat, okay?

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Number one, heat.

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Number two are fumes, okay?

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And a lot of people think this has something to do with the lead.

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It doesn't.

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It's when you're soldering, there's that rosin core in there.

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And the flux, that rosin core, it will gas off.

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It'll make kind of a smoky smoke.

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And you don't want to breathe that, all right?

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So you want to have a little...

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what I have on my workstation is I actually just have a small fan and it just kind of blows into the corner.

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Because that smoke, that residue, it'll settle very quickly.

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So if you just blow it away from your work, that's probably fine.

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I don't recommend this, but I've actually noticed even with my fan on, just because I've been soldering for so long, when I solder, every once in a while I'll just go... and I'll just blow the smoke away.

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If the smoke is rising up into my face, I don't want to inhale it.

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So I just... and then I inhale.

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Probably not smart.

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Probably not safe.

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Just keep the fan on.

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You can buy a really nice little fume extractor hood that has a little like a filter.

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I think it's a charcoal filter in it that keeps the... gets the soot trapped.

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And it's very nice.

16:56.390 --> 16:58.370
So if you're going to solder a lot, you might want to get one of those.

16:58.370 --> 16:59.970
You don't want to be breathing those fumes, okay?

16:59.970 --> 17:01.030
So number one was heat.

17:01.030 --> 17:01.870
Number two was fumes.

17:01.870 --> 17:03.290
Number three is lead.

17:03.370 --> 17:04.810
We already talked about the lead.

17:05.210 --> 17:10.650
So when you're soldering with lead solder, lead can get on your hands.

17:10.650 --> 17:13.850
Just like, you know, if you were touching a lead pipe or something like that.

17:13.850 --> 17:16.130
Also, little bits of lead break off.

17:16.130 --> 17:17.250
I think it's called dross.

17:17.250 --> 17:18.810
And, you know, maybe even...

17:19.830 --> 17:21.830
they're almost microscopic.

17:21.830 --> 17:23.390
Sometimes they are macroscopic.

17:23.390 --> 17:29.690
But... and you'll even notice little bits of... little tiny balls of solder around your work area after you've soldered a lot.

17:29.690 --> 17:30.990
That stuff is called dross.

17:30.990 --> 17:36.950
And if that's sticking on your hands and then you lick your finger or you eat your lunch and haven't washed your hands, that lead can get in you.

17:36.950 --> 17:38.750
That is particularly a problem for children.

17:38.750 --> 17:42.730
So if you're soldering in an area where there's children, you want to clean that lead up.

17:42.730 --> 17:47.150
So after you work with leaded solder, you need to wash your hands.

17:47.150 --> 17:47.330
Okay?

17:47.330 --> 17:51.850
And this isn't a hand sanitizer situation because this is not... you're not trying to kill bacteria or something.

17:51.850 --> 17:57.330
You're literally trying to wash a metal away and get it off of your hands so that it doesn't get inside your stomach, in your mouth.

17:57.330 --> 17:57.850
Okay?

17:58.010 --> 18:11.110
And also, if you have these little dross bits and there's a child that comes through your work area and they're very little and they might, you know, drop a toy somewhere where you have these little dross droppings or whatever and put it in their mouth.

18:11.130 --> 18:15.830
Or if you saw... if you've recently soldered something and they might say, oh look, that's a cool badge buddy and stick it in their mouth.

18:15.830 --> 18:16.750
That's not cool.

18:16.870 --> 18:18.170
You don't want to get lead inside you .

18:18.170 --> 18:19.970
You do not want a child getting lead inside them.

18:19.970 --> 18:20.310
Okay?

18:20.350 --> 18:21.470
It's not that big of a deal.

18:21.470 --> 18:27.570
There's other things in your house that's lead, but you do not want little chunks of lead, you know, that break off of things sitting around.

18:27.570 --> 18:29.050
Just wipe it up with a wet wipe.

18:29.190 --> 18:29.950
Wash your hands.

18:29.950 --> 18:30.450
Clean it up.

18:30.450 --> 18:31.150
Just keep it clean.

18:31.150 --> 18:32.910
Don't get this lead around the place.

18:33.110 --> 18:35.590
Wash your hands after you work with leaded solder.

18:35.650 --> 18:36.010
All right.

18:36.010 --> 18:38.190
So heat, fumes, lead.

18:38.210 --> 18:38.570
Right?

18:38.570 --> 18:39.450
Those are three things.

18:39.450 --> 18:43.030
And then this last one is huge because people just don't think about it that much.

18:43.030 --> 18:45.910
But please wear safety goggles.

18:46.170 --> 18:49.470
You don't want to get... you don't want to fling a little drop of hot solder in your eye.

18:49.470 --> 18:55.050
You know, a really big thing is, you know, you're cutting your leads off, especially ones that might be a little thick.

18:55.050 --> 18:58.630
And they go... and the lead flies off and it hits the wall.

18:58.670 --> 19:01.270
And you're always like, oh that sounded nice.

19:01.270 --> 19:03.150
Well, that doesn't sound nice if it hits you in the eye.

19:03.150 --> 19:03.710
All right?

19:03.770 --> 19:07.290
You only get... no , you actually get two eyes.

19:07.350 --> 19:09.030
Anyway, you probably want to keep both of them.

19:09.030 --> 19:09.990
So protect them.

19:09.990 --> 19:11.490
Wear some eye protection.

19:11.490 --> 19:11.610
All right?

19:11.610 --> 19:12.850
You only get those two eyes.

19:13.210 --> 19:13.690
All right.

19:13.690 --> 19:14.870
So great.

19:14.870 --> 19:19.150
So let's actually get the soldering now that we've covered sort of the theoretical background stuff.

19:19.150 --> 19:22.570
And I guess this might be a good time for me to say there's a lot of great soldering videos out there.

19:22.570 --> 19:27.730
If you just get on YouTube and look for things about soldering, you'll hear mostly all these things I already said.

19:27.730 --> 19:29.550
But, you know, maybe you'll pick up some other pointers.

19:29.550 --> 19:32.050
And sometimes it's good to hear things explained from different people.

19:32.050 --> 19:35.790
So, you know, if you like soldering and want to get better at it, definitely watch some other videos.

19:35.790 --> 19:40.170
You know, we're only going to barely touch on, for example, surface mount soldering.

19:40.170 --> 19:43.070
So there's some great surface mount soldering videos out there that you can find.

19:43.910 --> 19:46.450
So that's a nice segue to our next thing.

19:46.450 --> 19:49.570
You know, I like to think of there being three structures for soldering.

19:50.450 --> 19:52.130
Two of them we're going to do here today.

19:52.130 --> 19:57.410
And that's through-hole soldering, when you have a hole in a circuit board, like, you know, it's called a through-hole, a plated through-hole.

19:57.410 --> 20:00.890
And you put a wire or a post through it and then you solder it into that hole.

20:00.970 --> 20:01.150
Right?

20:01.150 --> 20:02.130
There's through-hole soldering.

20:02.130 --> 20:07.750
And then there's surface mount soldering, where you have a pad on a circuit board and you solder something onto that pad.

20:07.750 --> 20:10.270
So it doesn't go through the board, it just solders onto the surface.

20:10.470 --> 20:22.370
And, you know, when you see these, like, really large chips that have, you know, many tens or even hundreds of little leads sticking out of the sides, those are all surface mounted, or these little tiny resistors that look like little rectangles that don't have any wires,

20:22.370 --> 20:23.630
like, those are surface mounted.

20:24.230 --> 20:28.370
Today we're just, we're going to do one really big surface mount thing, and that's our battery clip.

20:28.390 --> 20:31.910
But it gives you the idea of what surface mounting is, so it's a nice exposure for that.

20:31.910 --> 20:33.730
So we have through-hole surface mount.

20:33.730 --> 20:36.090
Through-hole is something called TH, sometimes called TH.

20:36.170 --> 20:39.250
Surface mount is often called SMT, surface mount technology.

20:39.510 --> 20:45.590
And then the third thing is just, I guess I might call it point-to-point soldering, and it's when you just solder two wires together.

20:45.770 --> 20:53.890
You usually strip the two wires, twist them together, and then solder them, and making sure you get solder flowed completely into the joint.

20:54.050 --> 20:58.730
Another example of that kind of point-to-point soldering is when you're soldering a wire into a connector or something like that.

20:58.730 --> 21:04.770
So that isn't exactly through-hole, and it's not exactly surface mount, it's just a different kind of soldering.

21:04.770 --> 21:13.810
But, you know, if you always think of those three things, they all kind of work the same, but they all have little, you know, differences that, and it's nice to make sure you get some practice in doing all three of those.

21:14.350 --> 21:19.210
All right, so let's get right into this example.

21:19.250 --> 21:28.430
Actually, first let me just say, you know, so the basics of soldering are, and we've already touched on this a little bit, so I'm going to say these things a few times just to make sure they really sink in.

21:28.950 --> 21:31.990
So you have two, let's say, let's say you just have two surfaces.

21:31.990 --> 21:43.970
You either have the hole with the wire in it, which is, you know, the hole is a surface and the wire is a surface for through-hole, or you have a pad with a terminal of a component sitting on the pad if it's surface mount.

21:44.090 --> 21:45.950
So, but there's usually two things, right?

21:46.050 --> 21:52.110
The pad and the lead, or the hole, the through-hole and the lead, the plate of through-hole and the lead.

21:52.350 --> 21:58.270
And what you want to do is heat up the junction, so both of those things.

21:58.270 --> 22:04.490
You want to heat both of the things you're trying to connect hot enough so that solder will flow onto them, all right?

22:04.490 --> 22:08.330
So there's a few things that you're trying to do all at once here.

22:08.330 --> 22:13.590
So when you go to heat them, you need to have some solder between the soldering iron and the connection.

22:13.630 --> 22:18.370
And this is not the solder that you need to flow into the connection later.

22:18.570 --> 22:20.790
This is just the thermal connecting solder.

22:20.790 --> 22:23.230
So you have the two components sitting together.

22:23.230 --> 22:26.750
So often what you'll do is you'll have the two components, you know, near each other in some way.

22:27.110 --> 22:30.630
They're next to each other, either inside of each other or sitting on top of each other.

22:30.630 --> 22:40.010
So you put the iron near them, get a little solder on it, on the iron, just so that that solder can touch to the work and conduct heat into the work, right?

22:40.010 --> 22:42.050
So that's not the solder that makes the connection.

22:42.050 --> 22:52.730
It's the solder that is used to enable the connection to be made by allowing the soldering iron to then heat the items up, right?

22:52.730 --> 23:00.230
So that first little bit of solder you put on there, you're really putting it on the iron and it heats up the two items, that heats up the work, let's call it the work.

23:00.290 --> 23:09.570
And then once the work is hot enough, it's up to that melting point of solder, then you touch the solder to the work, not to the iron, and the work will melt the solder onto itself.

23:09.570 --> 23:18.550
And that's how you get a beautiful, nicely flowed solder connection where the solder flows onto the work and is not just kind of being brushed on there by a soldering iron, right?

23:18.550 --> 23:22.690
So again, you do not use the soldering iron to apply the solder.

23:22.710 --> 23:30.370
You use the soldering iron with a little preliminary bit of solder on it to heat up the work enough so then the solder melts onto the work, right?

23:30.470 --> 23:43.930
So anyway, that's a thing that, you know, when you get it, when you get that really nice flow of solder on something, when you have the metal really hot, and then the metal melts the solder, not the soldering iron.

23:43.930 --> 23:46.350
The soldering iron immediately heats the metal up.

23:46.350 --> 23:51.490
The trick is you need a little solder initially to be able to get the heat from the soldering iron into the metal or the work.

23:51.490 --> 23:54.610
So that's one of the main things you're doing there.

23:54.610 --> 24:05.310
The other thing is, remember, your solder has your, especially, you know, if you're using, you don't have a bottle of flux, you're just using rosin core solder, your solder has your flux in it.

24:05.310 --> 24:07.310
So you need to be adding solder.

24:07.710 --> 24:23.610
I don't want to say constantly, but the process of making the solder connection, you need to be adding solder because the flux comes out when you melt the So before you make the connection between the two pieces of metal, those surfaces need to have flux on them.

24:23.610 --> 24:30.450
So you have to melt the solder in their vicinity so that the flux gets on them, and then that allows the solder to flow onto them.

24:30.450 --> 24:38.650
So the two things kind of happen at once, the heating and flowing of solder and the application of flux, because they're coming in the same delivery package, right?

24:38.790 --> 24:46.810
The strand of flux you're using has the rosin, the strand of solder you're using has the rosin flux inside of it, okay?

24:47.410 --> 25:01.890
And another important thing about that is, sometimes when you get solder on a connection and you're moving it around or you're still working the connection in some way, the smoke that came up, that's your flux burning.

25:01.890 --> 25:03.270
It's your flux boiling off.

25:03.270 --> 25:09.470
That smoke that came up that got sucked away or that, you know, if you followed my incorrect instructions, you blew away.

25:09.470 --> 25:12.410
So now that flux is gone, okay?

25:12.410 --> 25:16.950
So that's one of these things where you need to add more solder, because the solder has the more flux in it, right?

25:16.950 --> 25:22.150
So if you're continuing to work the item, you only have so long before your flux is gone, okay?

25:22.150 --> 25:30.870
And then, you know, if you get to the point where you've melted a bunch of solder on it and there's this big mess, you need to take the solder away, which sometimes you can just lift it off with iron.

25:30.870 --> 25:38.110
It'll stick on the iron and you can, you know, clean it on your sponge or your metal tip cleaner.

25:38.250 --> 25:44.390
And then you can apply some more fresh solder, which will have new flux in it, releasing a little more smoke.

25:45.730 --> 25:51.990
So this is part of that thing I said, where you need to be always ready to put a little more solder on, because you need the solder because it conducts the heat.

25:51.990 --> 25:54.390
You also need the solder because it has the flux inside of it.

25:54.490 --> 25:56.150
And the flux doesn't stick around.

25:56.150 --> 25:59.750
You only get a few seconds to use, to flux the surface with the solder.

25:59.750 --> 26:01.790
That's why, you know, you need to keep adding more solder.

26:02.130 --> 26:06.630
Even if then you get to the point where there's too much metal on there, too much solder, you just pull it off, just clean it off.

26:06.630 --> 26:08.050
You're going to need the flux.

26:08.130 --> 26:21.070
And when you get a little more advanced with this stuff and you're doing a lot of connections, you know, really small packages that have a lot of pins, that's where you just want to get a bottle of flux and just drench the thing with flux or put gel flux on it so it's all soaked with flux.

26:21.070 --> 26:31.010
Because then you can work it, you can move the solder around, you can add and remove solder, and the flux is still there doing its job of cleaning and breaking the surface tension of the molten solder.

26:35.040 --> 26:36.900
So this is the badge buddy.

26:37.580 --> 26:42.840
Comes in a Ziploc bag like this and there's some stickers in there.

26:42.840 --> 26:44.760
We got this during Defcon 28.

26:44.760 --> 26:46.880
We did some sticker swapping.

26:46.920 --> 26:53.740
So there's a bunch of different stickers in here from lots of our friends and members in the community and other vendors.

26:54.840 --> 27:01.500
You see such as Hack5 and Hacker Warehouse and just random stickers.

27:01.500 --> 27:02.840
So that's lots of fun.

27:07.500 --> 27:09.040
And yeah, let's see.

27:09.040 --> 27:10.460
Yeah, there's some good ones in here.

27:10.880 --> 27:16.760
Yeah, there's a Hack5 sticker, a couple Hacker Boxes stickers,

27:24.270 --> 27:26.170
hologram sticker.

27:28.170 --> 27:29.710
Yeah, Hacker Warehouse gave us these.

27:29.710 --> 27:33.770
They have some little camera covers on them to keep your camera safe.

27:34.150 --> 27:47.230
So all right, yeah, the parts that are in here are fairly basic and represent opportunity to do a little bit of surface mount and also some through-hole soldering.

27:48.090 --> 27:54.490
There's a bead chain that you can use to connect the badge buddy to your lanyard or your backpack or whatever when you're done.

27:56.130 --> 27:57.730
There's a coin cell battery.

27:57.730 --> 28:02.750
It's a lithium battery, CR2032.

28:02.750 --> 28:05.430
It's a pretty common lithium battery coin cell.

28:09.220 --> 28:16.400
That's the clip that holds the coin cell onto the back of the PCB.

28:30.490 --> 28:33.790
All right, let's get these things out of our way here.

28:34.550 --> 28:42.950
We'll solder these four items to the PCB, to the circuit board with the logo on there.

28:42.950 --> 28:44.190
It's the Hacker Boxes logo.

28:44.190 --> 28:49.430
His name's Bithead or Circuithead, depending on which version he is.

28:50.850 --> 28:52.070
So we're going to get some solder out.

28:52.070 --> 28:54.750
We're going to start by tinning the tip of the soldering iron.

28:54.750 --> 28:57.250
This one's already tinned because we use it a lot.

28:57.250 --> 29:03.230
Then we're going to tin these three pads, these surface mount pads on the board.

29:03.230 --> 29:05.690
But you want to always keep the tip of your soldering iron tinned.

29:05.690 --> 29:07.070
Keep some solder on it.

29:07.130 --> 29:09.590
The flux will help clean it.

29:09.830 --> 29:16.550
And every time you see the soldering iron going off the screen here, that's just me cleaning the tip in a tip cleaner.

29:16.550 --> 29:21.390
So we're going to tin these three pads by just getting some solder flowed onto them.

29:21.410 --> 29:23.030
And again, we're not just melting it on there.

29:23.210 --> 29:29.630
It's actually bonding into the pad, the solder that's already on the pad from the manufacturing process.

29:30.430 --> 29:36.590
And when you're surface mount soldering, well, with any soldering, you really want to pay attention to the orientation.

29:36.590 --> 29:41.990
So this little clip is oriented according to the white paint on the board that's called the silkscreen.

29:42.310 --> 29:45.430
So the board has been silkscreened with these positioning indicators.

29:45.430 --> 29:47.250
And most boards have this.

29:47.430 --> 29:50.490
When you lay out a circuit board, you can design the silkscreen.

29:50.490 --> 29:54.790
So the silkscreen shows you which direction that the battery holder goes.

29:54.790 --> 29:56.410
And in this case, you could put it the other way.

29:56.410 --> 29:58.590
It's just a little harder to put it in.

29:58.590 --> 30:04.130
So we intentionally oriented it so the clip opens downward.

30:04.130 --> 30:14.250
So now what we're doing is we're getting solder to flow onto the little wings on the side of this battery clip, battery holder.

30:14.330 --> 30:19.730
And we're actually heating the clip up enough so that solder flows onto it.

30:19.730 --> 30:24.170
So remember, we need a little solder on there just to conduct into the metal of the clip.

30:24.170 --> 30:28.150
And then you can see the solder flows really nicely and makes a nice shiny surface.

30:28.410 --> 30:35.590
So you want to make sure when you're soldering, you always end up with a shiny surface that flows neatly onto all of the metal around it.

30:35.590 --> 30:38.410
And that lets you know you do not have what's called a cold solder joint.

30:38.410 --> 30:43.650
If you just dump hot solder on a cold metal, it won't flow onto the metal and it won't bond.

30:43.650 --> 30:49.210
And that will be a cold joint, which is mechanically unstable and can be broken off pretty easily.

30:49.210 --> 30:50.690
And you do you never want that.

30:50.690 --> 30:54.870
That's like the most important thing to avoid while you're soldering is getting cold solder joints.

30:54.870 --> 30:59.430
But you can see these are nice, well flowed, well... it's called wetted.

30:59.430 --> 31:01.650
The solder is fully wetting the board.

31:01.650 --> 31:08.430
So yeah, so the indicator on the silk screen for the LEDs shows the flat side.

31:08.430 --> 31:14.090
So the LED has a flat side on it and the flat side goes to the short pin.

31:14.090 --> 31:25.630
So the short pin is going through the board so that it lines up with the flat side on the leads through the holes.

31:26.590 --> 31:27.730
And we're going to get them on the other side.

31:27.730 --> 31:30.690
And you can usually just bend the leads a little bit to hold it in place.

31:31.030 --> 31:37.610
But then also we're going to set the board down on the component side down, which will hold the pieces into place.

31:37.610 --> 31:44.190
And that's why when you're soldering, you often start with the lowest altitude or the lowest thickness parts first.

31:44.190 --> 31:50.190
Because then as you flip it over, you can get basically the table to help you hold them into place.

31:50.190 --> 31:52.570
And then just things don't get in your way when you do that.

31:52.970 --> 31:54.910
So again here we're just flowing solder.

31:54.910 --> 32:03.230
We're using a little tiny bit of solder to heat up the joint and then getting the solder in there so that the heat of the joint melts the solder into the joint.

32:03.590 --> 32:05.370
And there's just four little through-hole posts here.

32:05.690 --> 32:07.090
It's actually quite easy.

32:07.090 --> 32:14.290
And you can see I'm moving pretty quickly because, you know, like I said earlier, you want to be able to use the flux.

32:15.070 --> 32:18.130
And the flux will disappear over time.

32:18.130 --> 32:21.810
See, it's not smoking anymore because the flux is gone.

32:21.810 --> 32:25.070
So while the flux is still in there, you want to get the work done.

32:25.190 --> 32:32.470
So you do want to move a little bit as quickly as possible without creating errors or making a mess.

32:33.290 --> 32:35.330
All right, now we're going to cut the leads off.

32:35.350 --> 32:37.370
This is where you need to be wearing your safety goggles.

32:42.810 --> 32:45.070
And then some people like to go back.

32:45.070 --> 32:58.670
I usually like to do this and hit the cut-off part with the soldering tip again just to get the solder, basically the wound that was left behind by the cutter, just to make it nice and smooth.

32:58.670 --> 32:59.930
But, you know, that's your option.

33:00.310 --> 33:01.830
And the switch is also through-hole.

33:01.830 --> 33:03.150
You can put it on the front or the back.

33:03.150 --> 33:05.910
I think since, you know, it doesn't really matter.

33:05.910 --> 33:07.850
Putting it on the back means you don't have to see it.

33:07.850 --> 33:10.390
It leaves the board looking kind of nifty.

33:10.390 --> 33:13.390
So you can just push it through those three holes here.

33:13.390 --> 33:16.770
If I can get that to stick in there right.

33:16.770 --> 33:19.370
The leads are really short on that on that switch.

33:19.750 --> 33:24.990
And so here's a good example where you want to get one of the pins soldered.

33:25.050 --> 33:27.130
And then maybe, you know, just get one soldered here.

33:27.130 --> 33:31.250
And then maybe check and see, make sure the other three or the component is lined up.

33:31.250 --> 33:37.230
Because, you know, while only one pin is soldered, you can reflow it very easily and move the component around a little bit.

33:37.470 --> 33:40.870
This is important when you're doing like a chip that has a lot of pins.

33:40.930 --> 33:47.370
You just get a corner tacked down and then you can move the chip around just a little bit by just reflowing that corner.

33:47.370 --> 33:50.790
And then once everything's lined up, you can go ahead and solder down the rest of them.

33:52.250 --> 33:55.350
But it's even useful for just a little switch like this.

33:55.970 --> 33:58.590
There's a lot of play in those holes.

33:58.590 --> 34:00.150
You can move that the switch around a bit.

34:00.150 --> 34:03.190
So it just helps you line it up nice and straight.

34:09.650 --> 34:11.510
All right, all three pins of those.

34:11.510 --> 34:13.090
And that switch is just an on-off switch.

34:13.090 --> 34:17.690
It just opens the circuit between the battery and the two LEDs.

34:17.690 --> 34:19.650
And now these are not just regular old LEDs.

34:19.650 --> 34:23.190
They actually have a little circuit inside of each of the things.

34:23.190 --> 34:25.470
They're in an LED, a five millimeter LED package.

34:25.470 --> 34:30.550
But there's a little circuit in there that actually cycles three different LEDs inside the package.

34:30.550 --> 34:39.470
So each of those packages, while it looks like an LED, it's actually three LEDs and then a little circuit that will make some cool flashing patterns.

34:40.390 --> 34:43.010
We're going to get this coin cell open.

34:43.350 --> 34:44.610
It's a lithium coin cell.

34:44.990 --> 34:46.930
I'll show you how to install that.

34:49.170 --> 34:54.350
These are packaged really well because the manufacturer of the batteries doesn't want them shorting out and causing any trouble.

34:54.350 --> 34:58.830
So they completely encapsulate the battery to keep it safe.

35:00.270 --> 35:03.610
Anyway, we take that and we flip the positive side up.

35:03.610 --> 35:05.750
I'm going to show you there's a little on the top.

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Flip the positive side up and that obviously means the bottom is ground.

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And then slip it in there.

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And the part of the reason why we tinned that pad underneath the clip is because the center pad actually becomes the terminal.

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And there you go.

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That's Bad Buddy.

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Nice, beautiful blinking lights.

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It's very colorful and the lights blink quickly and then slowly in different speeds.

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And if you leave it on for a few seconds, the colors will get out of sync, which makes it look a little more discotheque.

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It's pretty cool.

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Okay, so that was pretty cool.

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So I said we would talk a little bit about... just give you some of the keywords about removing solder.

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If you need what's called rework, meaning something's already soldered and now you need to rework it or reflow it, you need to heat the solder up so that you can take the parts apart.

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Sometimes you want to remove the solder.

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So you can use this thing called solder braid, which is basically just this really finely braided wire, and it has a lot of flux in it.

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And it'll suck... if you just put it between your iron and a piece of work, once it gets warm, it'll kind of draw the solder out of the work.

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You can also use a solder sucker.

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One of these guys right here.

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So you create a vacuum in there and then when you trigger it, it sucks the solder out.

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So yeah, I wanted to point out when I did that, a couple little chunks of solder flux flew out of there and you do not want to eat that or leave it where a child might need it, okay?

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If you get that on your hands like I just did, you want to wash it off before you eat or, you know, floss or whatever you might do that might get in your mouth, all right?

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Yeah, so braid, suction... just remember you're going to need more solder either of those things you're doing.

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You need more solder, you might need flux.

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Again, you know, you'll figure these things out, you get to them.

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Just don't be afraid to use more solder.

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Don't be afraid to get some flux going on things when you need it or add more solder to get the flux melted in there.

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All right, so hopefully this is useful.

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There are a lot of resources online you can find about soldering.

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If you have any questions, you know, hit us up here at Hackerboxes.

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Yeah, and like I said, I hope that was interesting.

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I hope you're open to soldering some more projects.

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You know, we sell a lot of kits at hackerboxes.com and there are a lot of fun things out there to solder.

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Even if you don't get them from your actual like kits, just things that you might want to rework or modify or try to repair.

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You know, like I said, it's a very handy skill.

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I hope you enjoy it.

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Thanks for spending this time with us.

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Take care.

